PCB header connector factories follow a structured manufacturing process to ensure quality and efficiency. This process involves several key stages, from raw material preparation to final product inspection.

The first step is material selection. Factories use conductive metals such as copper alloys for pins and insulating plastics for housing. These materials are chosen for their conductivity, durability, and thermal resistance.

Next is the molding process, where plastic housing is shaped using precision molds. This step is crucial for ensuring connectors fit accurately onto PCBs.

Metal pins undergo stamping or machining to achieve the required shape. After forming, the pins are plated with metals like gold or tin to enhance conductivity and prevent corrosion.

Assembly follows, where pins are inserted into the molded housing. Automated equipment ensures precise pin alignment and spacing, maintaining electrical integrity.

Quality control is an integral part of the process. Factories perform electrical testing to verify conductivity, mechanical inspections for structural integrity, and visual checks for defects.

By adhering to these processes, PCB header connector factories produce reliable components that meet industry standards and customer specifications.